Why we need to create rework production order ???

http://scn.sap.com/people/rupesh.brahmankar3/blog/2013/07/06/rework-in-manufacturing

 

In SAP it is possible to automatically generate the rework order using trigger points and have the rework costs posted to the original production order.

 

There are different ways of capturing the rework cost.

1.The rework operation confirmation and its cost can be captured in the same production order or

else a separate production order (production order without material) can be created using CO07 and

it can be used for confirming the activities and the extra components along in CO15(where in you

cannot perform any GR against this rework production order).

2.IF you want to capture in the same order,add manually one more operation say 0011,next to

operation 0010(only for the quantity to be reworked),mention the work center,quantity and activity

details.

3.Now say for an order quantity of 100,first operation confirmed = 90 and rework 10,then confirm 0011

for 10 and then proceed for 0020 for 100 quantity.

Check and revert back.

Production Order for Operations without Material

This question has been Answered.

Joao Fernandes Jul 2, 2012 1:11 PM

Hi SAP Gurus,

 

 

I am trying to explain a issue that we are facing right now.

I am novice in PP module so i will try to explain the issue the best i can.

 

Usually we create Production Orders and the raw material is own material.

We made the comsuption of all materials to the order and all the services in the bill of materials.

 

But right now we need a Production order only for the services because we are not the owners of the materials nad they are not in our plant.

 

Can you give me somo ideas about how can we do that using the production orders?

 

             Thank You and Best Regards

 

                      João Fernandes

Correct Answer by Srini N  on Jul 2, 2012 5:53 PM

Hi Joao,

 

The process is very simple. We create a CO internal order. We create
the production order using CO07. Part of the order creation is creating
a settlement rule. We settle to the internal order. We create
operations. We assign materials as components. The order is released
to the shop and they process. When they are done, they do the
individual confirmations and then confirm the order. The finished
sample is given to the person specified in the order text and the sample
is ready for disposition. The CO order is settled to whatever account
(we have several) where the sample is used.

 

Create a new order without material using CO07 transaction.

1. Assign the settlement receiver as orginal production order at settlement rule.
2. In the component overview you can assign the required components for rework and in the operations overview you can input the required operations.
3. Perform confirmation & Goods Issue for the order.
4. When this order is settled its cost would get settled to the original order.

 

Cofiguration Settings For Rework order

 

1) just copy std re-work order type & give new name as u required in OPJH

2) In OPL8, copy existing rework order type & giveyour re-work order type & plant & save

 

Master data for rework order

1) CA11 - Creating reference operation set

2)After Executing CA11, just enter without giving data in initial screen

3) usage - 1, status - 4. from lot -1, then click on operations

3)Create Work center

4) Double click on Description, then give timings for setup, machine & labour & save

 

Rework order Creation

1) Normally rework order is created by t-code CO07

2) While doing confirmation of header material in CO11N or CO15, we give re-work quantity

3) Create re-work order in CO07

4) In CO07, give plant then order type (rework order type) then enter

5) Material description, quantity to be reworked then date enter

6) System will ask for reference operation set (it should be created before only in CA11)

7) Give the reference operation set Number then system will take u to settlement Rule

8) here for CAT give as order then in settlement receiver give ur header order number then percentage as 100 %

9) Click on component overview icon, then the BOM components (which to re-worked & assign an operation to it)

10) Save the order

11) Do the confirmation to re-work order

12) Do GR to header order & settlement will take place to header order only not to re-work order

 

Note : For rework work, GR will not take place

 

Regards,
Srini