主替料损耗比例异常问题

描述：当主料中有损耗时，替料却占了主料损耗比例进行回写数量造成规划异常。

 

下图：BOM中主料的损耗为0.02，替料损耗为0

下图却显示替料占了2%的损耗

方二：進mst_BOMCOMPONENTSALT時把QTYPER扣減損耗
方一：可以修改IN_BOM_DETAIL数据
如果替料有损耗的话，替料的IN_BOM_DETAIL.USAGE_QTY=主料用量/(1+0.02)*（1+替料的损耗比例）
如果替料无损耗的话，替料的IN_BOM_DETAIL.USAGE_QTY=主料用量/(1+0.02)

SELECT BOM_ID,ITEM_ID,COMPONENTGROUP,COMPONENT_YIELD_UOM,PRIORITY ,USAGE_QTY
 FROM IN_BOM_DETAILS WHERE (BOM_ID LIKE '00280869_2023_01%'  AND COMPONENTGROUP='01') 
 OR (BOM_ID LIKE '00119055_2022_01%'  AND COMPONENTGROUP='23') order by BOM_ID,COMPONENTGROUP,priority;

 

 方案一：改代码如下 修改SAP_BOM_DETAILS存储过程 ，修改后不生效，此方法作废

TRUNCATE TABLE TB_BOM_COMPONENTGROUP_NOYIELD;
TRUNCATE TABLE TB_BOM_COMPONENTGROUP_HASYIELD;

INSERT INTO TB_BOM_COMPONENTGROUP_NOYIELD
SELECT  A.BOM_ID,A.COMPONENTGROUP,A.ITEM_ID,  A.PRIORITY,C.PRIORITY PRIORITY2,C.USAGE_QTY,A.USAGE_QTY/(1+A.COMPONENT_YIELD_UOM) ,SYSDATE
            FROM IN_BOM_DETAILS A, IN_BOM_DETAILS C  
            WHERE  A.BOM_ID=C.BOM_ID AND A.COMPONENTGROUP=C.COMPONENTGROUP  AND A.USAGE_QTY_UOM=C.USAGE_QTY_UOM
            and  A.PRIORITY=1 --1代表主料，大于1代表替料
            and C.PRIORITY>1  AND  C.COMPONENT_YIELD_UOM=0  --替料损耗为0;
             AND C.USAGE_QTY_UOM!='G'AND C.USAGE_QTY_UOM!='KG'
            order by A.BOM_ID,A.COMPONENTGROUP;
COMMIT;            

INSERT INTO TB_BOM_COMPONENTGROUP_HASYIELD
SELECT  A.BOM_ID,A.COMPONENTGROUP,A.ITEM_ID,  A.PRIORITY,C.PRIORITY PRIORITY2,C.USAGE_QTY,A.USAGE_QTY/(1+A.COMPONENT_YIELD_UOM) ,SYSDATE
            FROM IN_BOM_DETAILS A, IN_BOM_DETAILS C  
            WHERE  A.BOM_ID=C.BOM_ID AND A.COMPONENTGROUP=C.COMPONENTGROUP  AND A.USAGE_QTY_UOM=C.USAGE_QTY_UOM
            and  A.PRIORITY=1 --1代表主料，大于1代表替料
            and C.PRIORITY>1  AND  C.COMPONENT_YIELD_UOM>0  --替料有损耗;
             AND C.USAGE_QTY_UOM!='G'AND C.USAGE_QTY_UOM!='KG'
            order by A.BOM_ID,A.COMPONENTGROUP;            
COMMIT;             
            
--如果替料无损耗的话，替料的IN_BOM_DETAIL.USAGE_QTY=主料用量/(1+0.02)
UPDATE IN_BOM_DETAILS C 
    SET C.USAGE_QTY=
        (SELECT A.USAGE_QTY/(1+A.COMPONENT_YIELD_UOM)--BOM_ID,ITEM_ID,USAGE_QTY,COMPONENT_YIELD_UOM,PRIORITY 
            FROM IN_BOM_DETAILS A
            WHERE  A.PRIORITY=1 --1代表主料，大于1代表替料
                --AND A.BOM_ID LIKE '00280869_2023_01%' AND A.COMPONENTGROUP='01'
            AND A.BOM_ID=C.BOM_ID AND A.COMPONENTGROUP=C.COMPONENTGROUP  AND A.USAGE_QTY_UOM=C.USAGE_QTY_UOM
           -- AND A.USAGE_QTY_UOM!='G'AND A.USAGE_QTY_UOM!='KG'--除碳粉外
        ) 
        WHERE C.PRIORITY>1  --只更新替料
        AND  C.COMPONENT_YIELD_UOM=0  --替料损耗为0;
         AND C.USAGE_QTY_UOM!='G'AND C.USAGE_QTY_UOM!='KG'--除碳粉外
         AND  NOT EXISTS
             (SELECT NULL
                FROM TB_BOM_COMPONENTGROUP_NOYIELD X
               WHERE X.BOM_ID = C.BOM_ID AND X.COMPONENTGROUP = C.COMPONENTGROUP) ---BOM 主替料中优化级序号维护异常，需过滤掉
        --AND C.BOM_ID LIKE '00197652_2023_01%' AND C.COMPONENTGROUP='03'
        ;  
COMMIT;



--如果替料有损耗的话，替料的IN_BOM_DETAIL.USAGE_QTY=主料用量/(1+0.02)*（1+替料的损耗比例）
UPDATE IN_BOM_DETAILS C 
    SET C.USAGE_QTY=
        (SELECT A.USAGE_QTY/(1+A.COMPONENT_YIELD_UOM)*(1+C.COMPONENT_YIELD_UOM)--BOM_ID,ITEM_ID,USAGE_QTY,COMPONENT_YIELD_UOM,PRIORITY 
            FROM IN_BOM_DETAILS A
            WHERE  A.PRIORITY=1 --1代表主料，大于1代表替料
            AND A.BOM_ID=C.BOM_ID AND A.COMPONENTGROUP=C.COMPONENTGROUP  AND A.USAGE_QTY_UOM=C.USAGE_QTY_UOM
        ) 
        WHERE C.PRIORITY>1  --只更新替料
        AND  C.COMPONENT_YIELD_UOM>0    --替料有损耗;
         AND C.USAGE_QTY_UOM!='G'AND C.USAGE_QTY_UOM!='KG'--除碳粉外
        AND  NOT EXISTS
             (SELECT NULL
                FROM TB_BOM_COMPONENTGROUP_HASYIELD X
               WHERE X.BOM_ID = C.BOM_ID AND X.COMPONENTGROUP = C.COMPONENTGROUP) ---BOM 主替料中优化级序号维护异常，需过滤掉
        ; 
COMMIT;

 方法二：修改IN2ODS中的存储过程FP_BOM

--有3条数据
SELECT * FROM ABPPMGR.MST_BOMCOMPONENTSALT WHERE BOMID LIKE '%00204661_2023_01%' and COMPONENTGROUP='13';

----有2条数据
SELECT  A.BOM_ID,A.COMPONENTGROUP,A.PRIORITY，A.ITEM_ID,C.PRIORITY PRIORITY2,C.ITEM_ID ITEM_IDTL  ,A.COMPONENT_YIELD_UOM,A.USAGE_QTY,C.USAGE_QTY USAGE_QTYTL,SYSDATE
            FROM IN_BOM_DETAILS A, IN_BOM_DETAILS C  
            WHERE  A.BOM_ID=C.BOM_ID AND A.COMPONENTGROUP=C.COMPONENTGROUP  AND A.USAGE_QTY_UOM=C.USAGE_QTY_UOM
            and  A.PRIORITY=1 --1代表主料，大于1代表替料
            AND A.COMPONENT_YIELD_UOM>0  --大于0代表主料有损耗
            and C.PRIORITY>1  --大于1为替料
            AND  C.COMPONENT_YIELD_UOM=0  --替料损耗为0
             AND C.USAGE_QTY_UOM!='G'AND C.USAGE_QTY_UOM!='KG'  AND A.BOM_ID LIKE '00204661_2023_01%'
            order by A.BOM_ID,A.COMPONENTGROUP;

 

--如果替料无损耗的话，替料的=主料用量/(1+0.02)
--错误做法
UPDATE ABPPMGR.MST_BOMCOMPONENTSALT M 
    SET M.QTYPER=
        (SELECT   M.QTYPER/(1+A.COMPONENT_YIELD_UOM)--A.USAGE_QTY/(1+A.COMPONENT_YIELD_UOM)需要修改
             FROM IN_BOM_DETAILS A, IN_BOM_DETAILS C  
            WHERE  A.BOM_ID=C.BOM_ID AND A.COMPONENTGROUP=C.COMPONENTGROUP  AND A.USAGE_QTY_UOM=C.USAGE_QTY_UOM
            and  A.PRIORITY=1 --1代表主料，大于1代表替料
            AND A.COMPONENT_YIELD_UOM>0  --大于0代表主料有损耗
            and C.PRIORITY>1  --大于1为替料
            AND  C.COMPONENT_YIELD_UOM=0  --替料损耗为0
             AND C.USAGE_QTY_UOM!='G'AND C.USAGE_QTY_UOM!='KG'  ----除碳粉外
             AND A.BOM_ID LIKE '00204661_2023_01%'
            AND TRIM(A.BOM_ID)=Substr(M.BOMID,length(M.BOMID）-15,16) AND A.COMPONENTGROUP=M.COMPONENTGROUP AND M.ALTERNATEITEM=C.ITEM_ID
        ) ;  
COMMIT;

--正确做法
MERGE INTO ABPPMGR.MST_BOMCOMPONENTSALT M 
USING(SELECT A.BOM_ID ,A.COMPONENTGROUP,A.COMPONENT_YIELD_UOM ,A.USAGE_QTY,C.ITEM_ID
             FROM IN_BOM_DETAILS A, IN_BOM_DETAILS C  
            WHERE  A.BOM_ID=C.BOM_ID AND A.COMPONENTGROUP=C.COMPONENTGROUP  AND A.USAGE_QTY_UOM=C.USAGE_QTY_UOM
            and  A.PRIORITY=1 --1代表主料，大于1代表替料
            AND A.COMPONENT_YIELD_UOM>0  --大于0代表主料有损耗
            and C.PRIORITY>1  --大于1为替料
            AND  C.COMPONENT_YIELD_UOM=0  --替料损耗为0
             AND C.USAGE_QTY_UOM!='G'AND C.USAGE_QTY_UOM!='KG'  ----除碳粉外
             AND A.BOM_ID LIKE '00204661_2023_01%'
             )K
ON (TRIM(K.BOM_ID)=Substr(M.BOMID,length(M.BOMID)-15,16) 
    AND K.COMPONENTGROUP=M.COMPONENTGROUP 
    AND K.ITEM_ID=M.ALTERNATEITEM)
WHEN MATCHED THEN
UPDATE SET  M.QTYPER= M.QTYPER/(1+K.COMPONENT_YIELD_UOM) WHERE M.BOMID LIKE '%00204661_2023_01%'
;
COMMIT;    

 

 

TRUNCATE TABLE TB_BOM_COMPONENTGROUP_HASYIELD;

INSERT INTO TB_BOM_COMPONENTGROUP_HASYIELD
SELECT  A.BOM_ID,A.COMPONENTGROUP,A.ITEM_ID,  A.PRIORITY,C.PRIORITY PRIORITY2,C.USAGE_QTY,A.USAGE_QTY/(1+A.COMPONENT_YIELD_UOM) ,SYSDATE
            FROM IN_BOM_DETAILS A, IN_BOM_DETAILS C  
            WHERE  A.BOM_ID=C.BOM_ID AND A.COMPONENTGROUP=C.COMPONENTGROUP  AND A.USAGE_QTY_UOM=C.USAGE_QTY_UOM
            and  A.PRIORITY=1 --1代表主料，大于1代表替料
            and C.PRIORITY>1  AND  C.COMPONENT_YIELD_UOM>0  --替料有损耗;
             AND C.USAGE_QTY_UOM!='G'AND C.USAGE_QTY_UOM!='KG'
            order by A.BOM_ID,A.COMPONENTGROUP;            
COMMIT;             

--如果替料有损耗的话，替料的IN_BOM_DETAIL.USAGE_QTY=主料用量/(1+0.02)*（1+替料的损耗比例）
UPDATE ABPPMGR.MST_BOMCOMPONENTSALT M 
    SET M.QTYPER=
        (SELECT   A.USAGE_QTY/(1+A.COMPONENT_YIELD_UOM)*(1+C.COMPONENT_YIELD_UOM)--此处需要修改
             FROM IN_BOM_DETAILS A, IN_BOM_DETAILS C  
            WHERE  A.BOM_ID=C.BOM_ID AND A.COMPONENTGROUP=C.COMPONENTGROUP  AND A.USAGE_QTY_UOM=C.USAGE_QTY_UOM
            and  A.PRIORITY=1 --1代表主料，大于1代表替料
            and C.PRIORITY>1  --大于1为替料
            AND  C.COMPONENT_YIELD_UOM>0  ----替料有损耗;
             AND C.USAGE_QTY_UOM!='G'AND C.USAGE_QTY_UOM!='KG'  ----除碳粉外
             AND  NOT EXISTS
             (SELECT NULL
                FROM TB_BOM_COMPONENTGROUP_HASYIELD X
               WHERE X.BOM_ID = C.BOM_ID AND X.COMPONENTGROUP = C.COMPONENTGROUP) ---BOM 主替料中优化级序号维护异常，需过滤掉
            -- AND A.BOM_ID LIKE '00275576_2023_01%'
            AND TRIM(A.BOM_ID)=Substr(M.BOMID,length(M.BOMID)-15,16) AND A.COMPONENTGROUP=M.COMPONENTGROUP 
        ) ;  
COMMIT;

验证数据如下：

SELECT * FROM ABPPMGR.MST_BOMCOMPONENTSALT WHERE BOMID LIKE '%00204661_2023_01%' and COMPONENTGROUP='13';