Process Introduction of Tailings Recycle
With the economic development of a substantial increase in demand for minerals, development of mineral resources become larger, and the scale of the tailings output volume will continue to increase. Tailings piles up long-term in the tailings, accounting for a large number of agricultural, forestry land, resulting in the imbalance of land resources of the tailings area, and the serious environmental pollution, such as heavy metal ions in the tailings, toxic and harmful residues in pharmaceutical surface water , the groundwater handling will cause direct or indirect impact on the surrounding environment.
According to the incomplete statistics, in China, the direct
contamination to the land area caused due to tailings ups to ??66,700 square
meters, indirect pollution of the land area ups to??667,000 square meters. Some
remote areas of the township mines concentrator even directly discharge the
tailings into the nature. For example, dozens of iron mines in Shanxi Province,
only 1/10 has the tailings warehouse, the tailings are discharged into the
rivers, the accumulation becomes the disaster. As the Mine tailings is now more
grinding to 0.074mm. Which were Stored in the tailings or river valleys,
lowlands and other places, often appears the case of seepage overflow, not
reclaimed tailings surface dust can be blown around the reservoir, and sometimes
even the formation of ore dust storms, serious deterioration to the surrounding
area living and production conditions. the relative ingredients in the tailings
and residual life safety flotation reagent will cause serious pollution to air
and water, and result to the soil degradation, destruction of vegetation or even
directly to harm humans and animals.
Anshan type iron ore deposit belongs to the Sinian
sedimentary-metamorphic magnetite quartzite and hematite quartzite. The ore
appears as the strip of poor iron ore, the general iron content around is
30r/70. Its principal metallic minerals are magnetite, hematite and martite; The
main gangue minerals are quartz, followed by chlorite, calcite, and hornblende.
The chemical composition of the Anshan iron ore tailings is relatively simple,
the general chemical composition of silica ups to 65% ~ 750h, total iron content
is 8% - 14%. Which belongs to the case of high-silicon tailings.
After
the tailings recycling process of Anshan East Sintering plant , the tan annual
output tons of tailings they can get is 3.65 million . Tailings recycling
factory adopts the disc tailings recycling machines, magnetic dehydration trough
a fine sieve production process of a magnetic separator
a separation column. The re-processing plant is characterized by the recovery of
the crude concentrate by ball mill grinding
no need to be grinded by ball mill , that is go through the separation column
selection, we can get the qualified concentrate. Separation column was
selected grade is 40 00% to 50.00%, the separation column concentrate grade is
62 00% 64 00% column concentrates the crude concentrate yield is 55 00% 65.00%
The annual production is 30,000 tons of iron ore concentrate;and the original
process with spiral chute selection, concentrate grade is only 55 00% 57 00%.
Spiral chute concentrate on coarse concentrate production rate is less than 20
of Estimates of%.
Re-election Dagushan tailings production practices,
Dagushan Concentrator plant conduct the production process,and use the stage of
grinding, magnetic separation stage, a fine sieve and then grinding process.
There are three tailings beneficiation points in the plant, the process is
similar. Disc recovery machine roughing, rough concentrate regrinding drier by
the permanent magnet, magnetic separator, fine sieve re-election, annual
recoverable grade is about 60.00% iron ore concentrate is 80,000 tons.